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PTFE Expansion Bellows

PTFE expansion bellows, otherwise known as PTFE expansion joints, offer excellent media compatibility and corrosion resistance.

Offered in two ranges – standard ‘R’ and heavy duty ‘RHD’ – with diameters from 25mm to 600mm. All bellows have Van Stone flanges – any drilling available – and limit rods:

How to Select PTFE Expansion Bellow

PTFE Temperature & PressureTemperature is the most critical selection factor as the mechanical strength of PTFE decreases rapidly with increasing pressure. Note that due to the limited strength of PTFE the number of convolutions also strongly influences the rating of the bellows, we provide data for 2-3, 4-6 and 7-10 convolution bellows. The Heavy Duty bellows have a higher pressure rating but a lower range of allowable movements.

FlexEJ’s PTFE Expansion Bellows


FlexEJ has the following two ranges of PTFE joints available:

Standard Duty PTFE Bellows

2-3, 4-6 and 7-10 convolutions, DN25 to DN600

Standard duty PTFE bellows

STANDARD DUTY PTFE BELLOWS

2-3, 4-6 and 7-10 convolutions, inert, highly compatible

Solid PTFE multilayer convolutions assure minimum permeability and good mechanical performance. Rated from 10 Barg at 50°C, the pressure rating reduces with both increasing temperature and number of convolutions, please see the range charts. Supplied with flanges which can be specified to any drilling pattern in coated carbon steel or stainless steel. Flanges are Van Stone which guarantees that the media is only ever in contact with PTFE. Limit rods are provided to prevent over extension.

Heavy Duty PTFE Bellows

2-3, 4-6 and 7-10 convolutions, DN25 to DN600

Heavy duty PTFE bellows

HEAVY DUTY PTFE BELLOWS

2-3, 4-6 and 7-10 convolutions, inert, highly compatible

Solid PTFE multilayer convolutions assure minimum permeability and good mechanical performance. Rated from 16 Barg at 50°C, the pressure rating reduces with both increasing temperature and number of convolutions, please see the range charts. Supplied with flanges which can be specified to any drilling pattern in coated carbon steel or stainless steel. Flanges are Van Stone which guarantees that the media is only ever in contact with PTFE. Limit rods are provided to prevent over extension.

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For instant advice. We can custom-design and engineer almost any expansion joint you need for delivery in the UK or worldwide. Call our expert team on +44 (0) 1384 881188 Or email us sales@flexej.co.uk

Frequently Asked Questions

A. Spring rate is the reaction force of the bellows when it is moved. It is a different force to pressure thrust – both forces act together on the piping. For technical assistance contact us or use our Live Chat facility.
A. This is a metal bellows term : ply refers to the number of sheets of metal used in the forming of the bellows, so a 2 ply bellows is made from two sheets of material. A multi ply bellows is generally more flexible that an equivalent single ply bellows. For technical assistance please contact us
A. In this field, the terminology can be confusing, often with no universally accepted meaning. We tend to use the following definitions but the terms “bellows” and “expansion joint” are typically considered as interchangeable: > Expansion Joint – an expansion joint is a complete unit with metal bellows or rubber bellows and end fittings, plus, optionally, liner, cover and external hardware. Other terms used : compensator, flexible connector. > Rubber Bellows – the flexible element within a rubber expansion joint > Metal Bellows – the flexible element within a metal expansion joint > Liner – The liner fits within the expansion joint under the metal bellows or rubber bellows to prevent the flowing media directly impinging on the bellows. This this reduces flow disturbance and allows the temperature of the bellows to be controlled in the design. For technical assistance please contact us or use our Live Chat facility.

A. A tie rod is a simple pressure thrust restraint. It will allow reasonable lateral movement but not axial extension; it can allow axial compression if the pressure thrust is overcome by the piping movement. See the movements and pressure thrust FAQs for definitions. For technical assistance please contact us or use our Live Chat facility.

A. All expansion joints exert a force, pushing the pipe ends apart – pressure thrust – which is proportional to the operating pressure and diameter of the bellows. If the expansion joint is unrestrained the piping system must withstand the force, or, alternatively, the expansion joint may have restraints built in to constrain the pressure thrust force. For instance types, tie rod, hinge or gimbal. For technical assistance please contact us or use our Live Chat facility.

A. To design or select a rubber bellows or metal expansion joint we need to know: nominal bore, end type, service, temperature, pressure and required movements. You may also specify in addition your requirements for external hardware – tie rods, hinges, gimbals – internal liner, external cover and instrumentation. Material selections should also be specified to suit the service and associated system piping. For technical assistance please contact us or use our Live Chat facility.

A. The EJMA is the Expansion Joints Manufacturers Association. Their bellows calculation method is most frequently used for metal bellows expansion joint design. EJMA does not cover rubber bellows or metal hose design. For technical assistance please contact us or use the LIVE CHAT link on this page.

Please visit our full FAQ page to see all our frequently asked questions.